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Fly Ash Separation System

Fly ash a kind of powder collected from the gas in pulverized coal furnace flue in power plants. Its main components are: SiO2 and Al2O3, and a small amount of Fe2O3, and CaO. When it is mixed with lime and water, it will be a compound similar to Portland cement.
Fly ash separation system
Fly ash separation system
Fly ash separation system
Fly ash separation system
Fly ash separation system
Fly ash separation system
Introduction
Fly ash is produced due to power generation in power plants, and its production capacity is huge. In the past, fly ash is disposed mainly through the way of landfill, which not only cause pollution on local environment, but also is a waste of fly ash resources.
Grade II fly ash – process progress of fly ash separation
The fly ash stored in raw ash silo is discharged into air chute through silo bottom unloading device. After being lifted by a bucket elevator, it enters a separator for separation. Under the action of the separator, the fly ash of different particle sizes is separated. The separated coarse fly ash is transported to a coarse ash silo through air chute and bucket elevator. The separated fine fly ash is transported to a fine ash silo through air chute and bucket elevator, and the fine ash collected by dust collector is also sent to the fine ash silo.
Grade I fly ash -- fly ash separation + grinding process progress
The metered raw ash is conveyed to the elevator at mill tail and fed into the high-efficiency powder separator through the elevator together with the milled fly ash for separation. The qualified fine powder is collected in the bag filter with air flow, and the collected fine powder is the finished product; it will be transported to a large fine ash storage silo through conveying chute, and screw pump; the coarse powder is sent back to ball mill by the air conveying chute to continue grinding, and the material after grinding is sent to the powder separator by the elevator at mill tail for re-separating.
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Advantages
01
The Grading Accuracy Is High
The specially designed internal structure makes the flow field in the grading area uniform and stable, so the grading accuracy is high.
02
The Grading Efficiency Is High
Guide vanes are arranged inside the grader to eliminate the side wall effect, so the content of fine ash in coarse ash is greatly reduced and the grading efficiency is high.
03
Good grading effect
The coarse ash in the coarse ash hopper is flushed by the lower upward airflow, so the fine ash in the coarse ash is brought into the grading area again for grading.
04
The Grading Accuracy Is High
The flow field is uniform and stable, the rotation speed of airflow is high, the centrifugal force and the centripetal suction of the airflow are strong, so grading accuracy is high, and the material-gas ratio can reach 2.0 ~ 2.5, which is 2 ~ 3 times higher than that of the conventional grader. The air volume consumption of the grader is small, and the energy consumption of the system is reduced by 20 % compared with conventional graders.
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Parameter
Kind of product Specific surface area Fineness
( 45μm residue after sieving )
Aunuel production capacity Process
Grade II fly ash ~400 ≤20% 350 Separation
Grade I fly ash ~450 ≤10% 260 Separation + powder grinding
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